Cat C18 Acert Service Manual
. SEBU8013-01 August 2010 Operation and Maintenance Manual C18 Marine Generator Set GBM1-Up (Generator Set) SAFETY.CAT.COM. If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.
SEBU8013-01 Table of Contents Table of Contents Maintenance Section Refill Capacities. 96 Foreword.4 Maintenance Recommendations.104 Safety Section Maintenance Interval Schedule.110 Safety Messages. 6 Warranty Section General Hazard Information.11 Warranty Information. 182 Burn Prevention.
Therefore, under extremely severe, dusty, wet or freezing cold operating conditions, English is the primary language for all Caterpillar more frequent lubrication and maintenance than is publications. The English used facilitates translation specified in the Maintenance Interval Schedule may and consistency in electronic media delivery. SEBU8013-01 Foreword California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
SEBU8013-01 Safety Section Safety Messages Safety Section i03726700 Safety Messages SMCS Code: 1000; 7405 g02009714 Illustration 1 View of the right side of a GS388 Marine Genset. Operation and Maintenance Man- ual. Failure to follow the instructions or heed the warnings could result in injury or death.
Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility. SEBU8013-01 Safety Section Safety Messages Hot Surface (2) Hot Surface (3) These messages are located on each side of the These safety messages are located on each side of barrel of the generator.
G01372256 Hot parts or hot components can cause burns or personal injury. SEBU8013-01 Safety Section Safety Messages Explosion Hazard (4) Hot Fluid Under Pressure (5) This safety message is located on the air cleaner This safety message is located next to the cap on element. The heat exchanger. G02010075 g01378799 Explosion Hazard! Spraying uncontrolled ether in- Pressurized system!
Hot coolant can cause seri- to the air inlet system can cause explosions or fire ous burns, injury or death. SEBU8013-01 Safety Section Safety Messages Lifting the Genset (6) Automatic Starting (7) This safety message for lifting the genset is located The safety message for automatic starting is located on the side panels of the terminal box. On the sides of the terminal box. G01392484 When the engine is in the AUTOMATIC mode, the engine can start at any moment. The safety message for electrical shock is located repaired. These warning tags (Special Instruction, on the sides of the terminal box and the rear of the SEHS7332) are available from your Caterpillar terminal box.
Attach the warning tags to the engine and to each operator control station. PECJ0003, “Caterpillar Shop Supplies and Pressurized Air and Water Tools Catalog” for tools and supplies suitable to col- lect and contain fluids on Caterpillar products. Pressurized air and/or water can cause debris and/or hot water to be blown out. This could result in Dispose of all fluids according to local regulations and. Illustration 6 Repair any fuel lines, oil lines, tubes, or hoses that Caterpillar equipment and replacement parts that are are loose or damaged. Leaks can cause fires. Shipped from Caterpillar are asbestos free.
Caterpillar recommends the use of only genuine Caterpillar Inspect all lines, tubes and hoses carefully. fire hazard. Do not operate Cooling system conditioner contains alkali. Alkali can a product when a fire hazard exists. Contact your cause personal injury. Do not allow alkali to contact Caterpillar dealer for service. The skin, the eyes, or the mouth.
filter housings must be tightened to the proper torque. Property damage, or engine damage could result. If the application involves the presence of combustible gases, consult your Caterpillar dealer for additional information about suitable protection devices. Remove all flammable materials such as fuel, oil, and debris from the engine. Do not install any lines that are bent or damaged. Repair any lines that are loose or damaged. Leaks can cause fires.
Consult your Caterpillar dealer for repair or for replacement parts. Check lines, tubes, and hoses carefully. Do not use your bare hand to check for leaks.
SEBU8013-01 Safety Section Mounting and Dismounting Chips or other debris may fly off objects when objects Do not start the engine or move any of the controls are struck. Before objects are struck, ensure that no if there is a “DO NOT OPERATE” warning tag or one will be injured by flying debris. SEBU8013-01 Safety Section Engine Stopping Grounding Practices Engine exhaust contains products of combustion that can be harmful to your health.
Always start the engine and operate the engine in a ventilated area. The electrical system for the vessel and the engine If the engine is started in an enclosed area, vent the must be properly grounded. Note: Many of the engine control systems and display 7. Remove the cover of the generator's terminal box. Modules that are available for Caterpillar Engines will work in unison with the Engine Monitoring 8. Use an audio/visual proximity tester in order to System.
SEBU8013-01 Product Information Section Model Views Product Information Section Model Views i03593727 Model View Illustrations SMCS Code: 1000 g01922058 Illustration 12 Typical example (1) Terminal strip (5) Fuel priming pump (9) Water pump (jacket water) (2) Engine oil filler (6) Expansion tank filler cap (10) Fuel filter (3) Engine oil cooler (7) Expansion tank. SEBU8013-01 Product Information Section Model Views g01922193 Illustration 13 Typical example (12) Filter change indicator (16) Air filter restriction indicator (20) Electronic control module (ECM) (13) Aftercooler (17) Sea water pump (21) Junction box (14) Aftercooler condensate drain valve (18) Fuel transfer pump (15) Air cleaner (19) Filter for crankcase ventilation system.
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SEBU8013-01 Product Information Section Model Views i04036313 Model View Illustrations SMCS Code: 1000 g02234413 Illustration 14 Typical example (right-hand service) Cooled with a heat exchanger (1) Aftercooler (5) Aftercooler condensate drain valve (9) Fuel transfer pump (2) Air cleaner (6) Electronic control module (ECM) (10) Sea water pump (3) Air filter restriction indicator (7) Filter for crankcase ventilation system. SEBU8013-01 Product Information Section Model Views g02234353 Illustration 15 Typical example (right-hand service) Keel cooled system (11) Rear lifting eye (16) Water pump (jacket water) (21) Engine oil filter (12) Water temperature regulator housing (17) Crankshaft vibration damper (22) Engine oil cooler (13) Deaerator housing (18) Water inlet (23) Engine oil level gauge. Product Description. Direct fuel injection SMCS Code: 1000; 4450; 4491; 7000. Electronic unit injection Engine Description. Turbocharged.
Raw/Sea water aftercooler or separate circuit The Caterpillar C18 Marine Auxiliary Generator Set aftercooler (SCAC) Engine provides the following features. (paper cartridge). Electronic governing Note: Most illustrations represent typical right hand service. The C18 Marine Auxiliary Generator Set. Automatic air/fuel ratio control Engine is also available with left hand service. The following items will be located on the left side for left. SEBU8013-01 Product Information Section Model Views Table 1 C18 Marine Engine Specifications Item Single Dual Turbocharger Turbocharger Cylinders and 6 In-Line Arrangement Bore 145 mm (5.7 inch) Stroke 183 mm (7.2 inch) Compression Ratio 16.5:1 14.5:1 Aspiration Displacement 18 L (1098 in.
SEBU8013-01 Product Information Section Product Identification Information Product Identification Information i03596940 Plate Locations and Film Locations SMCS Code: 1000 g01922402 Illustration 18 Serial Number Plate for the The Engine Serial Number Plate contains the following information: Generator (1). Engine serial number The generator identification is located on the side of the generator. SEBU8013-01 Product Information Section Product Identification Information. Compression ratio.
Aftercooler temperature. Power. Full load RPM i00610276 Reference Numbers SMCS Code: 1000 Information for the following items may be needed to order parts. SEBU8013-01 Product Information Section Product Identification Information i02469186 Declaration of Conformity SMCS Code: 1000 g01231339 Illustration 19. SEBU8013-01 Product Information Section Product Identification Information Wye Configuration Diagrams i04019095 Emissions Certification Film 12 Lead SMCS Code: 1000; 7405 Note: This information is pertinent in the United States, in Canada and in Europe. Consult your Cat dealer for an Emission Control Warranty Statement. SEBU8013-01 Product Information Section Product Identification Information Grounding the Frame When definite measures need to be taken in order to prevent grounds to the load leads, an ungrounded neutral can be used.
Be sure to check your local In any generator set installation, the frame of the wiring codes. Typical twelve lead Delta configuration (60 Hz) This configuration is only for use with 3406E, 3412C, 3500 series, Single-Phase Current From a and C18 generator sets. This is a typical high voltage connection. Three-Phase Generator Three-phase current and single-phase current can be taken simultaneously from a generator that is connected for three-phase service. 12 Lead Generators g00637321 Illustration 25 Single-phase voltage with twelve lead Wye configuration This configuration is only for use with 3406E, 3412C, 3500 series, and C18 generator sets.
Delta Configuration Diagrams 12 Lead Generators g00626136 Illustration 26 Single-phase voltage with twelve lead Delta configuration. Note: If long term storage for a period of time which exceeds one year is necessary, contact your local NOTICE Caterpillar dealer for the preferred procedure to use Never bend the eyebolts and the brackets.
Only load in your specific case. This puts the oil on the cylinder additive (SCA) is not an approved coolant for use with walls. Install all fuel nozzles or spark plugs and Caterpillar C7-C32 Marine Engines which are cooled tighten to the correct torque. With heat exchangers. Caterpillar C7-C32 Marine Engines which are cooled with heat exchangers 11. If the engine is not equipped with a deterioration occurs during storage. Prelube pump, contact your Caterpillar dealer for information about lubrication of the engine before Removal From Storage the engine is started.
Additional Information For additional information about storage procedures, refer to Special Instruction, SEHS9031, “Storage Procedure for Caterpillar Products”. For additional information about the installation of from the windings.
All accessory equipment that your Caterpillar C18 Generator Set, refer to the is supplied with the unit should be stored with the Application and Installation Guide or contact your generator. SEBU8013-01 Operation Section Installation Protective Devices. Well ventilated. Easily accessible for inspection and maintenance The output to the load of the generator should always be protected with an overload protection device such Do not obstruct air inlet openings. Do not obstruct as a circuit breaker or fuses. Determine and correct the cause of indicates the engine oil temperature after any significant change in the readings. Consult your the oil has passed through the oil cooler.
Caterpillar dealer for assistance. The oil cooler is thermostatically controlled. NOTICE Exhaust Temperature – This gauge If no oil pressure is indicated, STOP the engine. SEBU8013-01 Operation Section Gauges and Indicators For more information, refer to Specifications, Fuel Temperature – This gauge indicates Systems Operation, and Troubleshooting, the temperature of the fuel.
A high SENR5002, “Installation Guide for Marine Engine fuel temperature can adversely affect Electronic Displays”. SEBU8013-01 Operation Section Features and Controls Features and Controls i03899941 Control Panel (Marine Classification Society Control Panel (MCS Control Panel) (Standard Panel, if Equipped)) SMCS Code: 7451 General Information The control unit has buttons for the following functions:. Engine starting. SEBU8013-01 Operation Section Features and Controls g02177059 Illustration 27 (1) Power indicator (6) Voltage adjust (11) Scroll down (2) Alarm list (7) Frequency (12) Scroll up (3) Start (8) Emergency stop (13) Menu (14) LCD screen (4) Stop (9) Idle/Rated (5) context-sensitive menu buttons (10) Power switch (Lockout/tagout) The screen is divided into three main sections. SEBU8013-01 Operation Section Features and Controls Main Screen (Instrument Screen) g02176582 Illustration 28 Soft Buttons All instruments and menu items are displayed on the main screen. The screen for the control unit may have multiple instrument screens.
Press the “UP The bottom line on the screen is for the four soft ARROW”. SEBU8013-01 Operation Section Features and Controls Start Engine and Stop Engine Starting the Engine g02176581 Illustration 29 The “START” button may be configured as LATCHED or as HOLD. The values for the “START” button and the values for the “STOP” button always match.
Start the engine with one of two methods:. SEBU8013-01 Operation Section Features and Controls Stopping the Engine g02176599 Illustration 30 The “STOP” button may be configured as LATCHED or as HOLD.
The values for the “STOP” button and the values for the “START” button always match. Stop the engine with one of two methods:. SEBU8013-01 Operation Section Features and Controls List of Alarms g02176135 Illustration 31 Enter the Alarms List Filter Alarms Press the “ALARMS LIST” button in order to view the The alarm list filters alarms into three groups: alarm list. Press the “ALARMS LIST” button again in. SEBU8013-01 Operation Section Features and Controls Acknowledge Alarms Acknowledge a Single Alarm Use the arrow buttons in order to select an alarm for acknowledgment.
Cat C18 Acert Service Manual
The selected alarm line will expand to reveal any additional information. Press the “ACKNOWLEDGE” button in order to acknowledge the selected alarm. Settings g02176304 Illustration 33 Automatic/Manual Note: Caterpillar recommends the removal of the connection to the battery before any maintenance on When the control unit is set to the AUTOMATIC the engine is performed.
Mode, the control unit may be started from a remote. SEBU8013-01 Operation Section Features and Controls Counters g02177046 Illustration 34 The “COUNTERS” screen displays the service hours Since Restart for the engine. The “SINCE RESTART” screen displays the service Three options may be selected from the hours which have accumulated since the reset “COUNTERS”.
SEBU8013-01 Operation Section Features and Controls Events Log g02176307 Illustration 35 Use the “UP” arrow and the “DOWN” arrow in order Service Intervals for the Engine to navigate the event log. Service intervals for four maintenance procedures An event may be any of the following items: may be programmed into the control unit. SEBU8013-01 Operation Section Features and Controls Generator g02177054 Illustration 36 A Power Analyzer Module (PAM) may be connected to the control unit in order to allow the control unit to read the parameters for the generator.
The connection is shown by a “GENERATOR” symbol which is displayed on the generator screen. SEBU8013-01 Operation Section Features and Controls Display g02176308 Illustration 37 Screen Backlight Note: Text for the configured instruments must be manually translated during the installation Select between the following settings for the screen process. Selecting a language which has no manual backlight: translation causes the default language to be used. SEBU8013-01 Operation Section Features and Controls Configuration g02176309 Illustration 38 Test for Engine Overspeed When the control unit is in the “ENGINE OVERSPEED TEST” mode, the automatic procedure for shutting down the engine due to an overspeed condition may be tested by lowering the overspeed setpoint to the nominal speed. SEBU8013-01 Operation Section Features and Controls Help g02176580 Illustration 39 A number of troubleshooting screens exist for the control unit.
G02176619 Illustration 40. SEBU8013-01 Operation Section Features and Controls Supply Button Test The two power supplies are listed. Information about This section allows all control unit buttons to be voltage and information about supply selection may tested. To exit the “BUTTON TEST” tab, press and be viewed. SEBU8013-01 Operation Section Features and Controls Version Information g02176577 Illustration 41 This section displays the following information:. Hardware version. Software version.
ECM version (if applicable). Internet Protocol (IP) number of the control unit. SEBU8013-01 Operation Section Features and Controls i04001712 Control Panel (Marine Classification Society Remote Control Panel (MCS Remote Control Panel) (If Equipped)) SMCS Code: 7451 g02177257 Illustration 42 MCS Remote Panel (1) LCD display (4) Alarms list (7) Soft keys (2) Status bar (5) Start button (3) Home (6) Stop button. SEBU8013-01 Operation Section Features and Controls g02163222 Illustration 43 Symbols and Indication Icons. Oil mist detection Service and Diagnostics (Service Wrench Icon) Status Bar The service wrench symbol is displayed in the status Local Mode (L) bar during the following circumstances: When the symbol “L”.
SEBU8013-01 Operation Section Features and Controls. Active Station (Star Symbol) The following entries are displayed in red text: alarm entries, shutdown entries, and automatic One active station symbol is star shaped. An orange stop entries. Star is displayed when the display is for a single. SEBU8013-01 Operation Section Features and Controls Filter Alarms Camera The remote panel may receive alarms from up to An Internet Protocol camera (IP camera) may be eight different MCS Controller engine panels (MCS connected to the ethernet network.
The image may Controller engine panels) at one time. SEBU8013-01 Operation Section Features and Controls g02176297 Illustration 44 Information Sound Configuration The information page displays IP addresses and The remote panel includes two speakers for sound revision numbers. The MCS Controller engine panel and a buzzer.
Use this function to choose the source section displays the IP addresses of the connected for sound. SEBU8013-01 Operation Section Features and Controls. Selecting “QUAD SCREEN” displays the engine with the lowest IP number on the top left portion of the display. The engine with the next IP number is displayed on the top right portion of the display. The engine with the next IP number is displayed on the lower left portion of the display.
SEBU8013-01 Operation Section Features and Controls i04033308 Electronic Modular Control Panel 3 (EMCP 3) (If Equipped) SMCS Code: 4490 Electronic Control Module 3 (ECMP3) g01045431 Illustration 45 (1) Display screen (7) Lamp test key (13) Right key (2) AC overview key (8) Run key (14) Enter key (3) Engine overview key. SEBU8013-01 Operation Section Features and Controls Lamp Test Key (7) – Pressing and holding the Down Key (15) – The “DOWN” key is used to “LAMP TEST” key will cause each LED and the navigate downward through the various menus or display screen pixels to turn on continuously until the screens. SEBU8013-01 Operation Section Features and Controls. Digital Input 1 – Digital Input 1 is used for the Rear bearing temperature emergency stop. This input should be wired to. GROUND through an Emergency Stop switch.
Right exhaust temperature The input can be set to activate on an active high. SEBU8013-01 Operation Section Features and Controls General Information For detailed information about the annunciator module, see Systems Operation, Troubleshooting, The annunciator module is used to indicate various Testing and Adjusting, RENR7902, “EMCP3”. System events and conditions. The annunciator module uses indicator lights and an audible horn to give the operator information about the current status of the system.
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